Process Safety Beacon Index

Process Safety Beacon

The Center for Chemical Process Safety (CCPS) publishes a Process Safety Beacon every month. The following is an overview of the Beacons provided by the CCPS.

The Process Safety Beacon is a resource aimed at delivering process safety messages to plant operators and other manufacturing personnel. The monthly one-page newsletter covers the breadth of process safety topics.

The Beacons generally provide a description of an actual incident, an analysis of that incident, and a list of lessons learned. We supplement these analyses with our own interpretation, suing the 20 elements of process safety provided by the CCPS:

  1. Process Safety Culture
  2. Compliance
  3. Competence
  4. Workforce Involvement
  5. Stakeholder Outreach
  6. Knowledge Management
  7. Hazard Identification and Risk Management
  8. Operating Procedures
  9. Safe Work Practices
  10. Asset Integrity / Reliability
  11. Contractor Management
  12. Training / Performance
  13. Management of Change
  14. Operational Readiness
  15. Conduct of Operations
  16. Emergency Management
  17. Incident Investigation
  18. Measurement and Metrics
  19. Auditing
  20. Management Review

The Table provides an index for the Beacons. The first column shows the date; the second column the title of the Beacon with a matching link; the third column the relevant substack analysis (also with a matching link); the fourth column shows the PSM element that was strongly relevant to this particular Beacon.

2025 Title / Link Substack / Link PSM Element
Dec      
Nov PPE only works when you wear it correctly! More than PPE
  • Hazard Identification and Risk Management
  • Operating Procedures
  • Safe Work Practices
  • Asset Integrity / Reliability
Oct Refinery Cooling Tower Explosion and Fire Cooling Tower Explosion
  • Safe Work Practices
  • Asset Integrity / Reliability
  • Operational Readiness
Sep Several errors lead to a hydrogen leak & fire Hydrogen Leak
  • Contractor Management
  • Training / Performance
Aug Thermal Expansion runs hot and cold!    
Jul An Interlock bypass bites again Interlock Bypass Training Guide and Quiz
Jun Operational Readiness Reviews    
May Know the signs of heat illness    
Apr Knowing ‘why’ makes tasks safer The Process Safety Beacon and Chesterton’s Fence  
Mar Static accumulation gives warning signs!!    
Feb Communication is the key to safer operations    
Jan See Something, Say Something    
2024      
Dec Stored chemicals are still hazardous    
Nov Announcing International Process Safety Week!!    
Oct Some short-cuts may cut lives short    
Sep Are You Prepared ??    
Aug Corrosion – another hidden threat    
Jul Are your P&IDs up to date?    
Jun Good evacuation plans save lives!    
May “Does the piping meet the specification?    
Apr Get Out and Stay Out !    
Mar Process Upsets Require Focus    
Feb Vacuum can put a dent in your process!    
Jan An error trap leads to a catastrophe    
Process Safety Beacon